01 / 05Speed
The mould stays open for less time
The robot enters the mould gap from the side, by the shortest path. Mould-open time drops and the cycle speeds up.
0.9 sin-mould time
Why Bor4?
How we work, under six headings: intervention time, precision, open-architecture HMI, nearby service, retrofit and price/performance.
Bor4 in numbers
- 0.9 s
Speed
0.8–0.9 s mould intervention with the servo main axis; the figure is recorded in the FAT report with your own mould.
- ±0.05 mm
Precision
±0.05 mm repeatability; per-cavity vacuum monitoring and double-label check.
- KEBA
Open-architecture HMI
KEBA KeMotion: recipes, step-by-step teaching, OPC UA; no locked software.
- 48 h
Service nearby
Spare-part warehouse in İkitelli; on site within 48 hours in Türkiye, 24 on the Gold package.
- −35%
Retrofit
New control, magazine and static charging for side-entry robots of other brands; 35% less downtime in a sample retrofit case.
- ROI
Price / performance
The same component class, engineering and assembly in Istanbul; calculate the payback with your own data in the ROI tool.
What sets us apart
Four reasons, one partner
Proof at our test centre
We test the cell with your mould and labels before it ships.
Why side entry
Five reasons for side entry
The robot enters the mould from the side, not from above. That single difference shows up in speed, space, hygiene and quality.
02 / 05SpaceLow ceiling, compact cell
There is no axis moving above the mould, so the cell fits halls with low ceilings too.
03 / 05HygieneThe mould area stays clean
In food packaging no arm passes over the mould, so no grease or dust falls into it.
04 / 05QualityLabels sit without slipping
Electrostatic charging fixes the label to the mould wall, keeping rejects to a minimum.
16cavities max.
05 / 05IntegrationOne line from label to pallet
Stacking, quality control and packing connect to the same cell; products reach the pallet untouched by hand.
2.6 stotal cycle, 8-cavity tub
How we work
How it works at Bor4
Not a comparison: how each topic works at Bor4 and where you can see it for yourself.
| At Bor4 | Where you see it | |
|---|---|---|
| Mould intervention time | 0.8–0.9 s (SE series) | In the FAT report, with your own mould |
| HMI and control software | Open architecture (KEBA); recipes and teaching stay with you | Access rights and backups handed over at commissioning |
| Spare parts | From our İkitelli store, shipped within 48 hours | Critical parts list comes with the quotation |
| On-site service | 24–48 hours in Türkiye | Response time stated in the service contract |
| Trial with your own mould | Free at quotation stage | Trial report attached to the quotation |
| Control retrofit on other brands' robots | Standard service | On-site inspection report before the retrofit |
Inside the cell
What is inside a Bor4 cell?
Every part is chosen to run for years in the field. Select a heading to see it.
Recipes are managed on the panel; it talks to the moulding machine via Euromap 67.
A camera measures the label position on every part; rejects leave the line automatically.
The label is charged before entering the mould and clings to the mould wall.
Parts are counted, stacked and leave ready for packing.
When the mould changes, the end-of-arm tool is swapped in minutes.
What customers say
“They said they could cut the cycle by 0.5 seconds before we changed the robot; we measured, and it was 0.5 seconds. Having the service team in İkitelli was decisive for us.”
“We removed the handle-fitting table. The pail leaves the mould and goes to the pallet labelled and handled; our two operators are on another line.”
“The vision system showed the vacuum leak on cavity three on the first day; our sample checks had not caught it. We no longer get returns.”
“The mechanics of our ten-year-old robot were fine, the controller was gone. The retrofit cost half a new machine and our people learned the HMI in a day.”
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Let's run a trial with your own mould.
Your container, label and mould details are enough; we run the cell with your product before shipment and record the result.