References
Packaging producers running Bor4 robots, case studies and customer testimonials. Reference names are published with customer approval.
Our references
İstanbul · Türkiye
İstanbul · Türkiye
İzmir · Türkiye
Gebze · Türkiye
Bursa · Türkiye
Konya · Türkiye
İstanbul · Türkiye
Gaziantep · Türkiye
İstanbul · Türkiye
İzmir · Türkiye
İstanbul · Türkiye
İstanbul · Türkiye
Case studies
4-cavity ice-cream tub: faulty labels 0.9% → 0.05%
VQ-Vision was added to an existing SE-250 line; tubs with faulty labels were separated before packing and no case has been returned since commissioning.
0.9%→0.05%Continue readingFaulty labels
20 L paint pail with automatic handle assembly: 2 operators → 0
On a 2-cavity 20 litre pail mould, labelling and handle fitting were combined on one line with the SE-650 and HA-Handle; two operators per shift were freed.
2→0Continue readingOperators / shift
8-cavity 150 g yoghurt tub: cycle 3.1 → 2.6 s
The old top-entry robot on a 380 t machine was replaced with an SE-450; scrap fell from 1.8% to 0.4% and about 1,800 more tubs per hour are produced.
3.1→2.6sContinue readingCycle
Retrofit of a 2015 side-entry robot: downtime −35%
HMI, servo drives and magazine were renewed on a robot of another brand; downtime, at 6 hours per week because of unobtainable spare parts, fell to 3.9 hours.
6.0→3.9hContinue readingDowntime / week
Where our customers work
From food to industrial buckets, every application has its own label and cycle needs.
- Food01
Thin-Wall Food Containers
Yoghurt, ayran, margarine, butter, cheese and ice-cream tubs: 80–1000 ml, 4–16 cavities, 2.2–4.0 s cycles.
- Pails02
Pails and Handle Assembly
2–20 litre food and paint pails: 1–2 cavities, 8–15 s cycles, automatic in-line handle assembly.
- Lids03
Lids and Cups
Close to 2-second cycles on unlabelled lids, 2.4–2.6 s on IML lids, full-wrap labels on cups; labelled and unlabelled production on the same line.
- Cosmetics04
Cosmetics and Personal Care
Cream jars, metallic and embossed labels, cartridges and caps: low cavity counts, high visual quality.
- Industrial05
Industrial and Cartridges
Silicone cartridges, detergent tubs, flower pots and technical containers: durable labels, long runs, 4–8 cavities.
- Turnkey06
Turnkey IML Line
Mould, label, injection machine, robot and vision on the same cycle target: Bor4 coordinates the stakeholders.
Customer testimonials
“They said they could cut the cycle by 0.5 seconds before we changed the robot; we measured, and it was 0.5 seconds. Having the service team in İkitelli was decisive for us.”
“We removed the handle-fitting table. The pail leaves the mould and goes to the pallet labelled and handled; our two operators are on another line.”
“The vision system showed the vacuum leak on cavity three on the first day; our sample checks had not caught it. We no longer get returns.”
“The mechanics of our ten-year-old robot were fine, the controller was gone. The retrofit cost half a new machine and our people learned the HMI in a day.”
- 150+IML cells commissionedOur founding team's total
- 16Countries with installationsOutside Türkiye, team experience
- 20+ yrsField experienceOur founding team
- 48hOn-site response
Countries where our team has installed cells
Before Bor4, our founding team installed and serviced 45 IML cells in 16 countries outside Türkiye. Bor4 builds on this experience from İkitelli.
- Countries / cities
- 16
- installations
- 45
- GermanyDüsseldorf4installations
- PolandWarsaw3installations
- RomaniaBucharest5installations
- BulgariaPlovdiv3installations
- SerbiaBelgrade2installations
- GreeceThessaloniki2installations
- EgyptCairo4installations
- MoroccoCasablanca2installations
- AlgeriaAlgiers2installations
- Saudi ArabiaJeddah3installations
- United Arab EmiratesDubai2installations
- IraqErbil3installations
- AzerbaijanBaku2installations
- KazakhstanAlmaty2installations
- UzbekistanTashkent2installations
- RussiaMoscow4installations
Describe your application; we get back within 48 hours with a preliminary quote and application analysis.
Your container, label and mould details are enough. You can also run a trial with your own mould at the İkitelli test centre.