Turnkey IML cell

One partner from mould to stack

SE-450 side-entry robot, label magazine, static charging, vision inspection and stacking. Design, installation and training from us.

2.2sDry cycle
0.8sIntervention
4–16Cavities

Request a quote Datasheet (PDF)

How it works

One cycle, six moves

The mould opens, the robot enters from the side and places the label in the cavity with a static charge. In the same move it takes out the part from the previous cycle.

The part passes vision inspection. Good parts are stacked and rejects are separated. The cell talks to the moulding machine over Euromap 67.

What is IML?

Project process

Seven steps from sample to series production

For every step we agree up front what we need from you and what we deliver.

Discovery

We review the part, mould and machine together.

What we take from you: Part drawing, mould data, machine model
What we deliver: Feasibility note

Cell design

Layout, cycle calculation and options.

What we take from you: Target cycle, label type
What we deliver: Layout drawing and quotation

EOAT and magazine

Part-specific end-of-arm tooling and label magazine are built.

What we take from you: Approved label sample
What we deliver: EOAT and magazine

Assembly

Robot, stacking and safety fence are assembled.

What we take from you: Approved layout
What we deliver: Assembled cell

FAT

Factory acceptance test at our test centre.

What we take from you: Mould and labels
What we deliver: FAT report and video

Commissioning

Installation on site and start of series production.

What we take from you: Machine and utilities ready
What we deliver: Site acceptance report

Training and support

Operator and maintenance training, maintenance package.

What we take from you: Team to be trained
What we deliver: Certificates and maintenance plan

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Specifications

Key figures of the SE-450 cell

Parameter	Value
General
Suitable IMM clamping force	300–500t
Number of cavities	4–16pcs
Dry cycle time	2.2s
Mould intervention time	0.8s
Payload	18kg
Label faces	1 / 3 / 5 faces + lid
Entry direction	Side (opposite operator)
Mounting	Floor, beside machine
Axes
X-axis stroke (entry)	1,600mm
Y-axis stroke (vertical)	700mm
Z-axis stroke (horizontal)	500mm
Axis drive	Servo (KEBA KeDrive), rack and linear guide
Repeatability	±0.05mm
Maximum speed	5.5m/s
Labelling
Magazine stations	8; 2×8 for 16 cavities
Magazine capacity	800labels/station
Label pick-up	Vacuum, separate per cavity
Label charging (static)	Simco-Ion Chargemaster
Label formats	Wrap-around, 1/3/5 faces, lid
Label check	Vacuum sensor, double-label detection
Control and HMI
Control system	KEBA KeMotion
HMI	15" touch
IMM interface	Euromap 67 (Euromap 12 optional)
Remote access	VPN + OPC UA
Recipe memory	500pcs
Safety	Safety PLC, door interlocks, Euromap 67 safety circuit
Power and pneumatics
Connected load	9kW
Supply	380 V / 50 Hz
Air pressure	6bar
Air consumption	36Nl/cycle
Vacuum	Becker pump, monitoring per cavity
Dimensions and weight
Dimensions (L×W×H)	3,800×2,000×2,500mm
Weight	1,900kg
Footprint	7.6m²
Colour	RAL 7016 / RAL 7035 / RAL 1003
Conformity and delivery
CE conformity	Yes
Lead time	8–10weeks
Warranty	24months
Downstream equipment	Conveyor + double stacking (2 lanes)

Datasheet (PDF)

Dimensions

From drawing to floor: SE-450

Key dimensions for your layout plan. As you scroll, the drawing turns into the real cell.

Options

Extend the cell to suit your needs

VQ-Vision label inspectionOPT-VQOptional
Dual-camera label presence, position and print check; automatic reject.
Double stacking stationOPT-2STStandard
Two independent stacking lanes; no stop during packing change.
LM-8 eight-station magazineOPT-LM8Standard
Standard equipment; on 16-cavity moulds two units run side by side.
Wrist rotation 90°/180°OPT-360Optional
Servo wrist for five-face labelling and lid applications.
Handle assembly integrationOPT-HAOptional
Pail handles are fitted in-line with the HA-Handle unit.
Boxing / palletising interfaceOPT-BOXOptional
Euromap 17 data exchange with a case packer or palletiser.
Quick mould change kitOPT-QCOptional
Second EOAT plate + magazine cassette set + recipe; changeover in 30 minutes.
Vacuum monitoring and static generatorOPT-STDStandard
Included in standard scope.

Scope of supply

What the turnkey package includes

SE-450 robot, servo axes and guardingIncluded
Side entry, X/Y/Z servo
Part-specific EOAT and label magazineIncluded
One cassette per cavity
Electrostatic charging (ES-Charge)Included
Charging profile per label material
VQ-Vision inspectionIncluded
Label presence, position and seam; faulty parts are rejected
Outfeed conveyor and stackingIncluded
Counter and 2 stacking lanes
Control cabinet, HMI and Euromap 67 interfaceIncluded
Robot, vision inspection and stacking on one screen
Safety fence and CE conformityIncluded
Door interlocks and safety circuit
FAT, installation and trainingIncluded
FAT at our test centre, 3 days installation, 2 days operator and maintenance training
Boxing and palletisingNot included
Project-based, priced separately
Injection machine and mouldNot included
Supplied by you; we plan the interface together