VQ-Vision Label Quality Inspection System
Dual-camera inspection: label presence, position, rotation, print, seam and code reading; automatic reject and statistics.
- 2Cameras
- ≤ 300pcs/minInspection rate
- 20msDecision time
Overview
In in-mould labelling, a faulty part that goes unnoticed until packing gets the whole case rejected. VQ-Vision uses two cameras (top and side) to check label presence, ±0.3 mm position deviation, rotation, print defects and seam gap; it reads QR/DataMatrix codes for lot traceability.
Results are kept on the HMI as statistics per shift, mould and cavity; the cavity producing the most faults is visible at once. The reject station separates the part with an air jet and the counter is transferred to MES via OPC UA.
Key Features
- Dual camera, 20 ms decisionTop and side camera; full inspection in cycles under 5 s.
- ±0.3 mm position checkLabel shift and rotation measured per part.
- Code reading and traceabilityQR/DataMatrix; lot and cavity records to MES.
- Per-cavity statisticsThe most faulty cavity is visible at once; maintenance can be planned.
- Air-jet reject stationThe faulty part is separated without stopping the line.
Gallery
Technical Specifications
| Parameter | Value |
|---|---|
| Labelling | |
| Label check | Presence, position ±0.3 mm, rotation, print, seam, code |
| Control and HMI | |
| Control system | Industrial PC, Cognex compatible |
| HMI | 15" touch |
| Line interface | EtherCAT / OPC UA |
| Remote access | VPN |
| Recipe memory | 500pcs |
| Power and pneumatics | |
| Connected load | 1.2kW |
| Supply | 230 V / 50 Hz |
| Air pressure | 6bar |
| Dimensions and weight | |
| Dimensions (L×W×H) | 1,200×800×1,900mm |
| Weight | 180kg |
| Conformity and delivery | |
| CE conformity | Yes |
| Lead time | 6–8weeks |
| Warranty | 24months |
Options
- OptionalThird camera (bottom)OPT-3CAM
Bottom label and embossing check.
- OptionalOCR date/lot readingOPT-OCR
Verification of printed date and lot text.
- StandardMES/ERP integrationOPT-MES
Production and fault data transfer via OPC UA.
Standard Scope of Supply
- IncludedCamera station and lighting
Top and side camera
- IncludedIndustrial PC and 15" HMI
- IncludedCommissioning and operator training (1 day)
- IncludedUser manual and CE declaration
- IncludedAir-jet reject station
Applications
CosmeticsCosmetics and Personal Care
Cream jars, metallic and embossed labels, cartridges and caps: low cavity counts, high visual quality.
View details
FoodThin-Wall Food Containers
Yoghurt, ayran, margarine, butter, cheese and ice-cream tubs: 80–1000 ml, 4–16 cavities, 2.2–4.0 s cycles.
View details
TurnkeyTurnkey IML Line
Mould, label, injection machine, robot and vision on the same cycle target: Bor4 coordinates the stakeholders.
View details
Frequently asked questions
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Request a quote for this model
Briefly describe your application; we will get back within 48 hours with a preliminary quote and application analysis.
- Manufactured in İkitelli OSB
- Preliminary quote within 48 hours
- Free application analysis
Your product expert
Selin Arslan
Sales Manager