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Sector: Turnkey

Turnkey IML Line

Mould, label, injection machine, robot and vision on the same cycle target: Bor4 coordinates the stakeholders.

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Turnkey IML Line

A new IML line requires five suppliers to meet the same cycle target; mould cooling, label cutting, machine opening speed and robot intervention depend on one another. When responsibility is split, commissioning takes months.

With the TK-Line, Bor4 is the single contact from application analysis to the boxed product; it runs interface meetings with the mould and label makers, takes the line through an 8-hour FAT at the test centre and hands over with SAT and training on site.

For a single injection machine we deliver the SE-450-based turnkey IML cell in 8–10 weeks; a TK-Line covering several machines, vision inspection, stacking and boxing takes 12–16 weeks.

Challenges

  • Five suppliers, five lines of responsibility
  • Mismatch between mould cooling and robot intervention
  • Label die-cut tolerance versus magazine
  • Boxing and palletising capacity matching

The Bor4 solution

  • Single contact: application analysis → layout → integration → FAT/SAT
  • Interface meetings and a joint specification with the mould and label makers
  • Robot, magazine, vision, stacking and boxing under a single HMI
  • 12-month Gold maintenance package included

Typical parameters

  • 80 ml – 20 LContainer volume
  • 2–16Cavities
  • 2.2–15sTypical cycle
  • 150–700tIMM tonnage
  • 12–16 weeksDelivery (line)
  • TK-Line (SE + VQ + DS)Recommended robot

Suitable products

All products

Frequently asked questions

With any machine that has a Euromap 67 interface: Haitian, Yizumi, KraussMaffei, Engel, Arburg, Netstal, Sumitomo Demag, Borche and others. We offer a converter cable set for Euromap 12.

The time from the mould "open" signal to the robot's "mould area free" signal; measured at FAT with the customer's mould and cavity count and recorded.

Under 30 minutes if the quick-connect EOAT and cassette set are ready; the recipe is recalled from the HMI and magazine guides adjust by motor.

Robots 6–12 weeks: SE-Compact and TO-Side 6–8, SE-250 and SE-450 8–10, SE-650 and SE-Twin 10–12 weeks. Equipment and downstream units 2–10 weeks, a turnkey line 12–16 weeks. Each model's lead time is shown on its page.

Yes. The LM-4/LM-8 and ES-Charge come with their own control board and connect to any robot brand via digital I/O or EtherCAT.

The SE-Twin serves both parting lines of 2×6 and 2×8 cavity stack moulds in a single entry with its double-sided vertical plate.

Other applications

Free application analysis

Share your container, label and mould details; we will get back within 48 hours with a cycle and investment projection.

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