Cosmetics and Personal Care
Cream jars, metallic and embossed labels, cartridges and caps: low cavity counts, high visual quality.

In cosmetics, appearance rather than volume is decisive: metallic, holographic and embossed labels respond differently to static charging; a 0.2 mm seam deviation gets the product rejected. Jar and cartridge geometries often need two-part IML (body + cap).
The SE-Compact and SE-250 work on 1–4 cavity cosmetic moulds with ES-Charge profiles tailored to the label material; VQ-Vision checks the seam and print.
Challenges
- Static charging balance on metallic and embossed labels
- Seam and print alignment tolerance of 0.2 mm
- Small batches and frequent product changes
- Coordinating jar + cap double IML
The Bor4 solution
- ES-Charge material-based charging profiles (pulse / high voltage)
- VQ-Vision ±0.3 mm position and seam check
- New jar cores in 5 days with the DM-Set
- Small cells with the 2.9 m² SE-Compact
Typical parameters
- 15–500mlContainer volume
- 1–4Cavities
- 6–12sTypical cycle
- 80–250tIMM tonnage
- Metallic / embossed / holographicLabel
- PP / PETMaterial
Suitable products
SE-CompactSE-Compact Side-Entry IML Robot
Entry-level IML for small containers and lids: 1–4 cavities on 80–160 t machines.
- 2.6sDry cycle
- 1.0sIntervention
- 1–4Cavities
SE-250SE-250 Side-Entry IML Robot
The standard for yoghurt and margarine tubs: 2–8 cavities on 150–300 t machines, 2.4 s dry cycle.
- 2.4sDry cycle
- 0.9sIntervention
- 2–8Cavities
LM-4LM-4 Label Magazine
Four-station servo label magazine: 600 labels per cassette, cassette change in 90 seconds.
- 4Stations
- 600labels/cassetteCapacity
- 1–4Cavities
ES-ChargeES-Charge Electrostatic Charging Unit
Simco-Ion based charging unit: the label holds to the mould wall, vacuum stays only for transfer.
- 0–30kVCharging
- <0.3sCharging time
VQ-VisionVQ-Vision Label Quality Inspection System
Dual-camera inspection: label presence, position, rotation, print, seam and code reading; automatic reject and statistics.
- 2Cameras
- ≤ 300pcs/minInspection rate
- 20msDecision time
DM-SetDM-Set Dummy and Mandrel Set
Label-carrying cores and trial dummies: trial set in 5 working days, series set in 2–3 weeks.
- 1–16Cavities
- 5working daysTrial set
- 2–3weeksSeries set
Frequently asked questions
Free application analysis
Share your container, label and mould details; we will get back within 48 hours with a cycle and investment projection.





